Flannelette Luxe Pajama Set

Manufacture the Flannelette Luxe Pajama Set with JINHAN Garment to expand your premium winter nightwear catalog. Combining traditional tailoring aesthetics with child-friendly safety details, this tailored pajama set features a button-front notch-lapel top, functional chest pocket, and full-length elastic-waist trousers. Crafted with double-brushed cotton flannel, anti-scratch backing interlining behind all embroidery motifs, and four-hole shatterproof buttons, it delivers optimal thermal insulation and long-lasting structural durability through heavy winter wear.

Key Product Features

• Heavy-Brushed Thermal Flannel: Double-brushed 140gsm woven cotton fabric traps air inside tiny surface fibers, delivering immediate thermal insulation without the synthetic weight of polyester fleece.

• Non-Scratch Chest Embroidery Backing: High-density logo crests and chest pocket embroideries are lined on the interior with a soft, heat-sealed non-woven interlining to ensure raw thread backs never irritate sensitive chest skin.

• Clean Contrast Piping Detail: Precision-sewn satin or cotton piping runs along the notch lapel, front placket, sleeve cuffs, and trouser hems, maintaining sharp seam definition and upscale retail visual appeal.

• Child-Safe Fastening Architecture: Equipped with smooth, lead-free 4-hole buttons secured using cross-stitch stitching technology, passing 70N mechanical pull tests to prevent choking hazards.

• Enclosed Elastic Waistband Trousers: Pants feature a non-twisting inner elastic band wrapped within a double-stitched tunnel, providing a secure, comfortable fit that adapts to active sleep movements.

Technical Specifications

Target Commercial Applications

• Holiday & Winter Gift Collections: The tailored notch collar, piping, and crest embroidery make this set an ideal centerpiece for Christmas collections, matching family loungewear sets, and holiday gift packaging.

• Premium Boutique & Private Label Retail: Elevated woven flannel structure commands higher retail price points than standard jersey sleepwear, driving superior profit margins for premium children's wear brands.

• Cold-Climate Nightwear: Heavy-brushed 140gsm cotton provides breathable warmth for colder climates, serving as an ideal cozy sleep set for autumn and winter seasons.

In-House Quality Assurance

1. Button Pull-Test & Attachment Check: Every button fastener undergoes mandatory 70N (15 lbs) mechanical pull-gauge testing to guarantee permanent attachment strength and zero detachment risks.

2. Embroidery Backing Touch Audit: Hand-inspected internal interlining ensures no raw embroidery backing edges or stiff thread knots remain exposed inside the garment chest area.

3. 100% Conveyor Needle Inspection: Every finished two-piece set passes through a dual-head conveyor metal detector prior to polybag packaging to eliminate broken needle hazards.

Procurement FAQ

How does JINHAN Garment prevent raw embroidery threads from scratching a child's skin?

We fuse an ultra-soft, smooth non-woven protective layer on the reverse side of the chest pocket and body embroidery. This covers all thread loops and backing knots completely, creating a flat barrier that touches the child's skin smoothly.

Can we order custom yarn-dyed tartan checks or custom stripe patterns for this set?

Yes. We support custom yarn-dyed pattern development based on your tech packs or Pantone color codes, ensuring colors are dyed into the yarns before weaving for deep, fade-resistant check patterns.

What is the minimum order quantity (MOQ) for custom embroidered flannel sets?

Our baseline MOQ is 300 sets per style/colorway, inclusive of custom size grading, custom chest embroidery, private woven neck tags, and FSC-certified polybag packaging.